How compressed air leaks waste energy - and how to prevent it!

Compressed air is essential in many industrial processes. Yet, the importance of a leak-free system is often underestimated. A compressed air leak may seem minor, but it can lead to significant energy waste and high operational costs. In this blog, you’ll learn how to detect, prevent, and fix compressed air leaks, making your business more sustainable and efficient.

What Is a Compressed Air Leak?

A compressed air leak occurs when air escapes from pipes, fittings, or seals within a compressed air system. This often results from wear and tear, aging components, or improper installation. Even small leaks can have a big impact—up to 30% of generated compressed air can be lost.

Why Are Compressed Air Leaks a Problem?

Compressed air leaks have consequences on multiple levels. Below, we explain why it’s crucial to detect and fix leaks in time.

A leaking system forces compressors to work harder to maintain the required pressure, significantly increasing energy consumption. Pressure loss also reduces machine performance, lowering productivity. Compressors wear out faster due to overuse, leading to higher maintenance costs. Finally, unnecessary energy use increases CO₂ emissions, expanding your company’s environmental footprint.

How Can You Detect a Compressed Air Leak?

Detecting compressed air leaks is essential to reduce energy loss. Modern technologies make this process faster and more accurate.

Ultrasonic Detection

One of the most effective methods to detect compressed air leaks is ultrasonic detection. This technique captures the high-frequency sound produced by escaping air, allowing leaks to be pinpointed with millimeter precision.

Visual Sound Detection with Sorama

With Sorama’s innovative technology, such as the CAM iV64S, companies can detect compressed air leaks using visual sound detection. This handheld device makes air leaks literally visible, significantly speeding up the detection and repair process.

In Which Industries Are Compressed Air Leaks Common?

Compressed air leaks are a common issue in sectors where compressed air is vital to operations. Examples include:

• Manufacturing and machinery – Powering tools and machines
• Chemical industry – Pneumatic valves and fluid transport
• Oil and gas – Process control and safety systems
• Food industry – Hygienic applications and packaging lines

In all these sectors, detecting compressed air leaks is essential to avoid downtime, waste, and extra costs.

How to Prevent Future Compressed Air Leaks

Prevention is just as important as detection. Regular maintenance, checking connections, and timely replacement of worn parts help prevent compressed air leaks. It’s also advisable to periodically use ultrasonic or visual sound detection equipment.

Take Action Against Compressed Air Leaks Today

A compressed air leak is more than a minor inconvenience—it’s a direct threat to your efficiency, cost control, and sustainability. By using modern detection technologies like the Sorama CAM iV64S, you can detect and eliminate compressed air leaks before they cause damage.

Would you like a demonstration or more information about this technology? Contact us at [email protected].